Well here is what i think is the best way to build a light wing.
http://jameswiebe.blogspot.com/2010/11/building-carbon-fiber-wing-with.html
These guys have done a lot of home work and build some very nice planes
you can buy there wing kit for just over 3600 bucks, and save a bunch of time .
and use these for your own build up.
or buy the whole kit and have some fun.
Carbon fiber tubing.
2.5"
http://www.rockwestcomposites.com/search?term=35034&x=0&y=0
3/4"
http://www.rockwestcomposites.com/search?term=35044&x=0&y=0
1"
http://www.rockwestcomposites.com/search?term=35047&x=0&y=0
Here is the EAA web site for working with sheet metal
http://www.eaavideo.org/channel.aspx?ch=ch_hints_sheetmetal
Watch sonex1504 for rib making technics
http://www.youtube.com/user/Sonex1504?feature=watch
Wing rib cutting
http://www.youtube.com/watch?v=CsqoK89v_K0
http://www.youtube.com/watch?feature=player_detailpage&v=skcPu3TQTFU
Wing rib deburing
http://www.youtube.com/watch?v=P6z9QsnDQz4
I found that a rubber diamond bit about 1 inch for a dremmel work really well and fast for deburing
Making wing rib forms
http://www.youtube.com/watch?v=m3FyrSquAIE
Wing rib forming
http://www.youtube.com/watch?v=PUgXlYMLAkI
http://bcove.me/mg51b4t3
These guys are funny, wings spars sheet metal ,Forms
DreamBuildFly's Channel
http://www.youtube.com/user/dreambuildfly?feature=watch
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